When preparing to drive a drive cycle, there are essential checks before starting the vehicle. These checks are best made using a global scan tool.  Do these checks with the key-on engine-off (KOEO). The issue with doing these checks with the key-on engine-off is that it could void a cold start timer or condition.  This could affect the running of monitor tests for EVAP, O2 Heater, and Secondary Air.

Begin by checking the readiness flag status for Monitors Complete Since DTC Cleared. This page shows if each readiness flag has been completed a minimum of one time since the last time the memory was cleared and the readiness flags were reset. It did not identify when a readiness flag was last completed. This page is part of a state emissions inspection's pass/fail criteria.

The capture below shows that none of the readiness flags have been completed. The most likely causes for these results are the ECM's memory cleared with a scan tool, the keep alive memory was removed because the battery went dead, power was removed from the ECM, or the ECM was reprogrammed.

Before the implementation of CAN, readiness status was only reported for Monitors Complete Since the DTC Cleared. The problem was that the readiness flag status did not reset. The only way to know if the monitor test ran and flipped the flag was to clear the memory and drive the vehicle.

Another page was added for CAN-equipped vehicles, which identifies Monitors Complete This Cycle. The readiness flags are reset to Not Complete at each key-on cycle, as shown below. This page allows the technician, without clearing the memory, to drive the vehicle and watch the readiness flag status. If the monitor tests run and pass, the flag status will be updated immediately to Complete. This page is not part of a state emissions inspection's pass/fail criteria.

Another helpful precheck, if the scan tool supports it, is PID 41 Monitor Status This Driving Cycle. If supported, it can be located under readiness flag status in the PID data list or MODE $06 for the specific monitor test. There are cases with some scan tools that do not display PID 41.

When the key is turned on, the ECM uses criteria established by the California Air Resources Board (CARB) to determine if the status monitor test for a non-continuous readiness flag is enabled or disabled for the current driving cycle. CARB criteria are not the same as OEM enable criteria.

The enable criteria established by CARB that will display the monitor as disabled include:

1. Engine-off soak not long enough (e.g., cold start temperature conditions not satisfied).
2. Monitor the maximum time limit, or the number of attempts/aborts exceeded.
3. Ambient air temperature is too low or too high.
4. BARO pressure is too low (altitude is equal to or greater than 8000ft).
5. A conflicting Diagnostic Trouble Code (DTC) is present.

The monitor will not indicate "disabled" for operator-controlled conditions such as rpm, load, and throttle position. The monitor will not show "disabled" from key-on because the minimum time limit has not been exceeded or engine warm-up conditions have not been met since these conditions will eventually be completed as the vehicle continues to be driven.

If the vehicle is driven to a different altitude or ambient air temperature conditions on the same trip, the monitor status may change from enabled to disabled. The monitor status will not change from disabled to enable if the conditions change back. This could result in a monitor test showing disabled but eventually showing Complete.

The next two captures display PID 41 results for O2 Sensors B1 & B2.

1. Monitors Complete Since the DTC Cleared - ready: No
2. Monitor Status This Driving Cycle - enabled: Yes
3. Monitors Complete This Cycle - completed: No

These Test Results indicate that monitor tests should be able to run this trip if the OEM enable criteria are met.

The next two captures display PID 41 results for Catalyst B2 & VVT B1.

1. Monitors Complete Since the DTC Cleared - ready: Yes
2. Monitor Status This Driving Cycle - enabled: Yes
3. Monitors Complete This Cycle - completed: No

These Test Results indicate that monitor tests should be able to run this trip if the OEM enable criteria are met. If they run to completion, the Monitors Complete This Cycle should update to Complete when testing is done.

The next two captures display PID 41 results for the Catalyst B1 & EVAP (0.090").

1. Monitors Complete Since the DTC Cleared - ready: Yes
2. Monitor Status This Driving Cycle - enabled: No
3. Monitors Complete This Cycle - completed: No

These Test Results indicate that monitor tests are disabled during this driving cycle because some parts of the CARB enable criteria cannot be met.
In summary, PID 41 Monitor Status This Drive Cycle indicates that a blocking condition will prevent a readiness flag monitor test from running to completion during the current ignition cycle.

The purpose of this section is to show ECM operations that are not generally displayed for most vehicles. Seeing how they work will help the technician to visualize what is taking place in the background that could affect the completion of the various non-continuous monitor tests. These vehicles and factory scan tools at that time were used because they provided detailed information to help demonstrate the variables for completing non-continuous monitor tests.

1. Is there a Minimum and Maximum time to run a monitor test?
2. What are Fast Filter and Normal Filtering?
3. What is Exhaust Time vs. Exhaust Temperature?
4. What happens if driving conditions change during testing?
5. What are Samples/Flow Counts?
6. How can the CAT be Complete before the O2 is Complete?
7. What are blocking conditions?
8. What other things to look for during testing?

1. Is there a Minimum and Maximum time to run a Monitor Test(s)? This capture is from a Chrysler DRB III factory scan tool.  It displays the Minimum and Maximum Enable Criteria (Time, Temp, Throttle, and Load) for the EGR monitor testing. While the maximum time for the monitor test is not easily located or even available, this proves that more extended periods of driving time are not practical. Take note of the Min Run Time of 2.8 minutes to a Max Run Time of 13.9 minutes. Multiple 15-20 minutes trips are better than a single trip of 20 miles or more.  

2. What are Fast Filter and Normal Filtering? There are two ways to filter and monitor test results: 

1. Fast Filter: it is used for the first two drive cycles after a MODE $04 Diagnostics Clear is performed. This function clears DTCs and resets the readiness flag status to Not Complete. The trip must be ended after performing a memory reset, so make sure the turn the key off to end the trip. This procedure can make monitoring tests quicker during the next two trips. The ECM establishes a very tight pass value; if the vehicle meets this requirement, the monitor tests will complete. Think of it as a fast pass. This only occurs for the first two Drive Cycles after a MODE $04 Diagnostic Clear or low battery. Some Ford products don’t turn off after performing a MODE $04 Diagnostic clear; start driving. Monitor tests will run more quickly!
2. Normal Filter: it is used for all subsequent after the two fast filter trips. The CAT, EGR, AFS/Secondary O2, and some EVAP monitor tests will require up to 6 trips to Pass/Fail the monitor tests. This can be why a readiness flag sometimes takes longer to complete. This capture shows an Exponentially Weighted Moving Average (EWMA) statistical process. EWMA is a process to ensure there are no false passes. It is not something you use to fix the vehicle, but having a basic knowledge of it will help to understand why a monitor test is not completing quickly even though everything has been done correctly!

An analogy would be the technician taking an ASE certification test. One attempt and done. What if ASE allowed a technician six shots and discarded the lowest and highest scores? A pass-or-fail ASE generates results after the other four test scores are averaged. The increased testing is a quality control protection against just getting by!  

3. What is Throttle Open Time vs. Exhaust Open Time? This video, without audio, was captured from a Dodge using the factory tool. It demonstrates how the ECM Infers the temperature of the exhaust and CAT. It is part of the enable criteria to run monitor tests related to CAT and O2 readiness flags. Please think of this as superheating the CAT to prepare it for testing. After the throttle is held open, the assumption is made that the CAT is hot and ready for testing.  Well, the PCM does the same thing more systematically.

When using a Global Scan Tool (GST) on a CAN "C" equipped vehicle, this information will be displayed by the Catalyst Temperature PID under Current or Live Data. This is referred to as an Inferred Temperature. It is calculated by the ECM using Throttle Open Time, Intake Air Temperature, and Engine Load or Air Flow. A typical operational range for the CAT monitor test to run is 800°F to 1200°F.

4. What happens if driving conditions change during testing? This video, with audio, was captured from a Dodge using the factory tool to show the CAT monitor test running. Watch the Enable Conditions in the middle of the screen as they change with acceleration and deceleration. This indicates that a monitor test does not require perfect driving, driving conditions can change rapidly, and a monitor test can be suspended temporarily. Once the driver settles into a steady throttle and the Enable Conditions are again met, the monitor test will complete and report a "Done this Trip."

5. What are Samples/Flow Counts? This video, without audio, was captured by a GM using the factory tool. It shows the EGR monitor tests running during multiple decelerations while watching the video focuses on the EGR Flow Count as it increases. To increase the EGR Flow Counter during deceleration, the ECM monitors the MAP Voltage and Rpm change. Take note of the MAP voltage decreasing (High Vacuum, Low Pressure) during deceleration and then increasing (Lower Vacuum, Higher Pressure) as the EGR is opened slightly. This change increases intake manifold pressure and causes the engine Rpm to decrease if exhaust gases are being recirculated. It takes multiple samples averaged out to determine if EGR Flow is within acceptable limits. If testing is interrupted before completing the required monitor tests and conditions are again met during the same trip, the ECM will resume testing. If the trip is ended before testing is complete, the EGR Flow Count will reset to "0" at the next key-on event. Once again, this shows that a monitor test can run despite the driving conditions changing.

This graph was captured from a Honda Accord. The vehicle does not display a sample count in the data list, but the graph clearly shows the EGR being tested during deceleration. Look at the relationship between MAP and EGR Position Sensor; this reflects changes in intake manifold pressure during deceleration. The scaling makes it appear that EGR Valve Position Sensor is wide open. It is only partially available, as indicated by the 3.19v peak for a few milliseconds. When graphing scan data, always pay close attention to the ranging/scaling shown on the left; don't just look at the line changing.

This video captured from a GM shows the CAT monitor test running; this can be seen by watching the TWC Monitor Test Count. When the monitor test runs, the TWC Monitor Test Count will increase. The TWC Diagnostic "Enabled" PID indicates that nothing prevents this test from running if the enable criteria are met. While the vehicle is being driven at cruise speed, the MAF g/s must be above 15 g/s and the Engine Run Time above the minimum specified time.  Remember the video Pretest to Warm-up the Exhaust?  This is the same thing. The TWC Monitor Test Count represents Samples collected by looking at the Switching Ratio of the HO2S1 B1 and HO2S B2.  Watch it increase to 49 and roll over to 0 as the monitor test indicate testing is Complete.

There will be times when it is thought that a readiness flag Is not completed, so the vehicle is shut off. The car is restarted and then driven, and in a short time, the monitor testing is done, and the readiness flag is flipped to Complete. How could this happen? Testing began during the previous trip but ended before the ECM finished testing. In this case, the ECM retained the TWC Monitor Test Count of the prior cycle and started the next trip from that point. This enabled the monitor test to complete quickly during the next trip! Once again, this information will not be available from other vehicles. Remember that this is a background process that can affect the running and completion of a monitor test.

6. How can the CAT be Complete before the O2 is Complete? This video was captured from a LEXUS using the factory tool. The video demonstrates the O2 Sensor as a Parallel Monitor, which means the CAT monitor test is complete before the O2s. How can this happen? The ECM conducted enough monitor tests of the O2 to allow for testing of the CAT when enabling conditions were met before it finished monitor testing of the O2 sensors. Initially, the O2 data page shows the O2s as Complete, but the readiness flag page shows the O2 as incomplete. Please think of this as a fast pass; the ECM is running O2 some monitor tests, and they pass; now, the enabling conditions are suitable for performing the CAT test, so the ECM proceeds to run the CAT monitor test. Once the CAT monitor test is complete and the conditions are right again, the ECM will finish testing the O2 sensors. O2/AFRS monitor tests work together with the CAT monitor tests in parallel. In almost all situations where the CAT completes before the O2/AFRS, it is a given that the O2/AFRS monitor test will eventually pass. There are a few exceptions, as shown in MODE $09 In-Use Performance Monitor Tracking (INPMT) section.

No set order exists for individual readiness flag completion: 

• If the CAT monitor test passes before the O2/AFS monitor tests have been completed, the ECM does not need to wait for the O2 to complete its monitor tests.
• If the Catalyst fails, the ECM may withhold completing the readiness flag until the O2 readiness flag is Complete.
  This will change the speed at which the readiness flags are complete.

7. What is the blocking condition?  Suppose a component, such as the oxygen sensor needed to evaluate the CAT efficiency or the EGR flow. In that case, the ECM may run the test and not record the CAT test result until the Oxygen Sensor test runs successfully. If the O2 sensor is marginal, the ECM will use EWMA to determine a pass or fail status. 

In this example, the readiness flag status for the CAT will not be complete. WHY?

The typical response to this condition is to ask, why won’t the CAT readiness flag Complete?  What am I doing wrong?  When in doubt, ask what is the reporting component to the ECM? For the Catalyst, the reporting components are the front O2/AFS and rear O2 Sensors. In the capture on the right, how good are the test results?  Are they marginal?  If they pass, recheck the enable criteria for the monitor test in question, in this case, the CAT. In this case, MODE $06 test results were unavailable, so the next best place to look at was MODE $05 Oxygen Sensor Test Results because this was a pre-CAN vehicle. The highlighted box shows O2 Switch times that appear higher than usual. The PCM is holding judgment on the CAT readiness status until the Oxygen Sensors have enough time (EWMA) to determine if they are acceptable to pass judgment on the CAT(s). 

The Bank 2 Sensor 1 O2 sensor was replaced, and below are the monitor test results.

After installing a new Bank 2 (B2) Sensor 1 (S1) O2 sensor, take note of what readiness flag was completed first. Remember the previous screen?  After replacing the B2 S1 O2 sensor, the CAT readiness flag was completed first. Eventually, the O2 readiness flag flipped to Complete. Now the question is, should both sensors be replaced because B1 S1 is showing some deterioration? That should be a discussion between the technician and the customer.

8. What other things to look for during testing?

1. Is the vehicle reaching operating temperature? 
2. What quality AFS/O2 Sensors are installed? 
3. Have the tire sizes been radically changed? 
4. If the vehicle is a truck, does it appear to have any extra load? 
5. Can the Fuel Gauge for a pre-CAN "C" vehicle be believed? Is it reporting accurately? 
6. Diesel Truck with aftermarket “tuner” program installed? 
7. Has the vehicle been tuned? Are there any unsupported readiness flags that should be supported? 
8. Have any non-factory electrical load devices been installed?